Protection Ratings of Electrical Cabinet

Protection Ratings of Electrical Cabinet

The national standard Protection Rating of Enclosures for Low-Voltage Electrical Appliances sets rules for the classification, grading, marking, definition, test methods, and conformity checks of the protection ratings for low-voltage electrical appliance shells (we call these “electrical appliances” for short).

1.What a protection rating code includes

It has the letter “IP” followed by two numbers and optional extra letters. The first number (and any extra letter after it) shows the first type of protection, and the second number shows the second type.

2.Protection from the first number (and extra letter)

This protects people and internal parts of the cabinet. There are 9 levels, as shown in Table 2.2.5

First Number and Extra Letter After ItCodeProtection LevelSimple Explanation
0IP0XNo protectionNo special protection
1IP1XStops solid objects over 50mm in diameterStops large parts of the body (like fingers) from accidentally touching live or moving parts inside; stops solid objects over 50mm in diameter from getting in
2LIP2LXStops solid objects over 12.5mm in diameterStops solid objects over 12.5mm in diameter from getting in; stops fingers or similar tools (up to 80mm long) from touching live or moving parts inside
3IP3XStops solid objects over 2.5mm in diameterStops tools, wires, etc., over 2.5mm in diameter (or thickness) from getting in
3LIP3LXStops solid objects over 12.5mm and a 2.5mm probeStops solid objects over 12.5mm from getting in; stops 2.5mm-diameter probes (up to 100mm long) from touching live or moving parts (like wires) inside
4IP4XStops solid objects over 1mm in diameterStops solid objects (like wires) over 1mm in diameter (or thickness) from getting in
4LIP4LXStops solid objects over 12.5mm and a 1mm probeStops solid objects over 12.5mm from getting in; stops 1mm-diameter probes (up to 100mm long) from touching live or moving parts (like wires) inside
5IP5XDust protectionSome dust may get in, but not enough to affect the electrical appliance’s work
6IP6XDust-tightNo dust gets in

Notes:

  1. The “Simple Explanation” here is just a summary, not an official rule for protection.
  2. The “Explanation” tells us what objects the protection level can “stop” from getting in.
  3. For electrical appliances with the first number 1-4 (including 2L, 3L, 4L), the solid objects they stop include both regular and irregular shapes. All three of their perpendicular dimensions are larger than the values in the “Explanation”.
  4. Cabinets with drain holes or vents must meet their “IP” rating requirements. During tests, holes meant to be open or closed at the installation site must stay that way.

In Table 2.2.5, the protection levels (from lowest to highest) are: 0, 1, 2L, 3L, 4L, 3, 4, 5, 6. If a cabinet meets a level, it also meets all lower levels. We don’t need to test lower levels unless we’re unsure.

3.Protection from the second number

This stops water from getting in and causing harm. There are 9 levels, as shown in Table 2.2.6.

Second NumberCodeProtection LevelSimple Explanation
0IPX0No protectionNo special protection
1IPX1Stops dripsVertical drips won’t cause harm
2IPX2Stops dripsIf the appliance tilts up to 15° from normal, vertical drips won’t cause harm
3IPX3Stops spraysSprays within 60° of the horizontal won’t cause harm
4IPX4Stops splashesSplashes from any direction won’t cause harm
5IPX5Stops jetsWater sprayed from a nozzle (any direction) won’t cause harm
6IPX6Stops wavesStrong waves or heavy sprays won’t let in enough water to cause harm
7IPX7Stops harm from being immersedIf the appliance is in water at a set pressure for a set time, not enough water gets in to cause harm
8IPX8Stops harm from divingIf the appliance dives for a long time at a set pressure, no water gets in

Notes:

  1. The “Simple Explanation” here is just a summary, not an official rule for protection.
  2. The “Explanation” tells us how the second number protects against water.

If a cabinet meets a level, it also meets all lower levels. We don’t need to test lower levels unless we’re unsure.

4.Using extra letters

  • W: Put after “IP” – means the cabinet has extra protection and works in specific climates.
  • N: Put after the second number – means the cabinet has extra protection and works in specific dusty places (like sawmills or quarries).
  • L: Put after the first number 2, 3, or 4 – means the cabinet has extra protection, stopping solid objects or probes from touching live or moving parts inside under set conditions.

Manufacturers and users must agree on the specific climates, dusty environments, objects, probes, and extra protection measures.

5.Omitted numbers

If we only need one number to show the protection level, we use “X” for the omitted one. For example, IPIX, IP2LX, IP4X, IP5X (as in Tables 2.2.5 and 2.2.6).

6.Complete protection levels

If we use two numbers (or add extra letters) to show a product’s full protection level, we must test it as required in Tables 2.2.5 and 2.2.6. If there are no extra letters W, N, or L, the protection level works in all normal conditions.

7.Examples of codes

  • IP65: Stops dust from getting in and stops water jets.
  • IP4L4: Stops solid objects over 12.5mm from getting in, stops 1mm-diameter probes (up to 100mm long) from touching live parts, and stops splashes.
  • IPW33: Works in specific climates, stops solid objects over 2.5mm from getting in, and stops sprays.

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